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Old June 12th, 10:17 PM   #1 (permalink)
XtremeAaron
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Dirtbike Project

I wanted to tear down my 2000 Suzuki DS80 and repaint the frame along with some other parts for awhile now, not only to look good and be one of a kind but also for resale value. With summer here I figured id start this project. Im going with a metallic blue color much like Doomsday's Go Ped deck. I did the same with my blaster years ago and it turned out great. Welcome to the project, ill have daily updates with pics.

Heres what I started with:


Day 1: The Teardown

The teardown was a piece of cake. I labeled all the parts and bagged the various nuts/bolts/pins so I dont lose anything and to make for a faster rebuild. After it was all apart I had to clean the frame up of dirt and crud before sanding. It was a *****, the dirt clung to the bends on the frame and all the hard to reach areas, and took me about 3 clean and rinse cycles. After it all cleaned up I took a heavy brillo pad and rubbed the whole frame down to break up the black paint and clear coat. Heres the end result for today:
The brillo pad did a very good job but tomorrow I may take some sandpaper to the frame, clean and be ready for paint.
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Old June 12th, 10:57 PM   #2 (permalink)
Rick78
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nice to see ur not gonna be a lazy guy and just go at it with spray paint while its assembled.

if you just want to scuff something up to prep it for paint, scotch-brite is awesome.
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Old June 12th, 11:13 PM   #3 (permalink)
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Quote:
Originally Posted by PAT McCORMICK
nice to see ur not gonna be a lazy guy and just go at it with spray paint while its assembled.
Me too!
Id never do that. Makes the bike look worse and drops the value. Actually ive never known anyone that did that to their bike or quad, they too tore it all down.
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Old June 13th, 12:19 AM   #4 (permalink)
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sweet....keep us posted...for a higher resale value id get new tires or shine the old ones...its a good way for extra $$ and to ge the scraches out of the plastics slightly scrape down to the scrach with a razor blade hen rub SOS pads on to it and it looks sooo much better. i had to sell my tt-r 125 and i tried doing htat and it looked way better
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Old June 13th, 09:54 AM   #5 (permalink)
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Oh, Im not just painting the frame. I have some other things in mind too. I might try the scratch thing you said, what do the sos pads do to it?
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Old June 13th, 08:14 PM   #6 (permalink)
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the sos pads act as sand paper-ish. hen even out the scraches done by the razor. heres a demonstration...
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Old June 13th, 08:15 PM   #7 (permalink)
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Lawl. ill try it. Right now im in between coats of blue so ill have pics soon!
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Old June 13th, 09:51 PM   #8 (permalink)
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Day 2: Paint

Painted today. Got some Krylon X Metal or whatever in silver base coat and a metallic blue along with some clear coat. First put down some silver base coat on the frame, probably 2-3 coats, I dont remember, Then went at it with the blue. It looks ****ing amazing in the sun it shines and sparkles great. I took the pic in the dark but ill get some shots of it in the sun tomorrow.



I also painted my bars and swingarm plain primer then did the silver Krylon basecoat and im happy with how they turned out. Pics of those tomorrow.
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Old June 14th, 06:27 PM   #9 (permalink)
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These pics arent great but I thought you'd like an update:


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Old June 14th, 07:00 PM   #10 (permalink)
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NICE JOB maybe ill do somthing like that...heres mine btw --->
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Old June 14th, 07:06 PM   #11 (permalink)
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what kind of exhaust do you have?
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Old June 14th, 07:37 PM   #12 (permalink)
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Quote:
Originally Posted by theCOWgoesMOO
NICE JOB maybe ill do somthing like that...heres mine btw --->
ooo kx 85 or 100?..i gots a 100
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Old June 14th, 09:26 PM   #13 (permalink)
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85 and were u talking to me with the exhaust...o and the previous owner of my bike raced it so he had a bunch of ups on it but i know this thing rips alot better then a stock kx85
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Old June 14th, 09:28 PM   #14 (permalink)
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Yup i was talking to you. Pro circuit?
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Old June 14th, 09:34 PM   #15 (permalink)
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hmmm haha to tell the truth i dont know ill have to check i think it is pro circit but i know it aint stock hmmm ill check tommorow
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Old June 15th, 11:51 PM   #16 (permalink)
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when u do it....dont cut the plastics...u kinda scrape em down with the razor...like so:
BTW: u dont have to start that far back just as far as the sraaches come
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Old June 15th, 11:56 PM   #17 (permalink)
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lookin good
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Old June 16th, 12:05 AM   #18 (permalink)
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The bike is totally back together. The blue paint and yellow fenders look amazing together. Its always so damn sunny, and you cant see ****, ill try to get some good ones tomorrow.
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Old June 16th, 12:15 AM   #19 (permalink)
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i bet it looks good
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